Ingersoll Rand Water Pump 613100 1 User Manual

613100-1  
OPERATOR’S MANUAL  
INCLUDING: OPERATION, INSTALLATION & MAINTENANCE  
ALSO INCLUDE MANUALS: 6544X-X AIR MOTOR (97999-64), 641523 CONTROL HANDLE (97999-230),  
S-633 GENERAL INFORMATION MANUAL (PN 97999-625)  
613104  
RELEASED: 4-10-67  
REVISED:  
(REV. N)  
8-26-10  
4-1/4” AIR MOTOR  
10:1 RATIO  
613100 -1  
613104  
WASH PUMP DETERGENT PUMP ASSEMBLY  
4” STROKE  
READ THIS MANUAL CAREFULLY BEFORE INSTALLING,  
OPERATING OR SERVICING THIS EQUIPMENT.  
It is the responsibility of the employer to place this information in the hands of the operator. Keep for future reference.  
A
B
SERVICE KITS  
65444-B AIR MOTOR  
See Operators Manual  
Use only genuine AROR replacement parts to assure compatible  
pressure rating and longest service life.  
637001 for repair of 61371-1 Lower Pump end.  
61268 for repair of 65444-B Air Motor section.  
637033 for repair of 641523 Control Handle.  
Oil Daily  
GEAR OIL  
WITH SAE 90W  
SPECIFICATIONS  
61371-1LOWER  
PUMP END  
Model . . . . . . . . . . . . . . . . . . . 613100-1  
Type . . . . . . . . . . . . . . . . . . . . Air Operated, Wash Pump  
Ratio . . . . . . . . . . . . . . . . . . . . 10:1  
E
Air Motor Diameter . . . . . . . . . 4-1/4” (10.795 cm)  
Stroke (Double Acting) . . . . . 4” (10.16 cm)  
Air Inlet . . . . . . . . . . . . . . . . . 1/2 - 14 NPTF - 1 (f)  
Air Exhaust . . . . . . . . . . . . . . 1-1/4 - 11-1/2 NPTF - 1 (f)  
Material Outlet . . . . . . . . . . . . . 3/8 - 18 NPTF - 1 (f)  
Material Inlet . . . . . . . . . . . . . . Barbed  
Pump Construction . . . . . . . Series 425 Stainless Steel  
Dimensional Data . . . . . . . . . . See Figure 1  
PERFORMANCE  
F
J
G
H
K
Air Inlet Pressure Range . . . . . 0 - 150 p.s.i. (0 - 10.3 bar)  
Fluid Pressure Range . . . . . . . 0 - 1500 p.s.i. (0 - 103 bar)  
Displacement In3 Per Cycle . . . 11.0 (.18 L)  
Cycles Per Gallon . . . . . . . . . . 21 (5.5 L)  
Maximum Delivery / Min. . . . . . 3.9 Gallons (14.8 L)  
Accessories Available: . . . . . . 61113 Wall Mount Bracket  
P
Q
N
R
L
FIGURE 1  
M
GENERAL DESCRIPTION  
ITEM DESCRIPTION  
PART NO.  
Y27-4-N  
L36341-110  
61113  
622427-40  
641523  
The Aro model 613100-1 and 613104 wash pump has been designed for  
heavy duty cleaning with detergents, caustics, and dilute acid type clean-  
ers. (The model 613100-1 basic pumps come without accessories).  
The 10:1 ratio double acting pump section is separated from the air mo-  
tor to prevent any cleaning solution from coming in contact with and  
damaging the air motor.  
All metal parts in the pumping section are manufactured from 316 stain-  
lesssteelorKmonel,thepackingandOringsaremanufacturedfrom  
Nitrile, and the packing back-ups and portions of the material piston are  
manufactured from acetal resins.  
Packings, “O” rings, and material pistons of virgin PTFE and packing  
back-ups of glass filled PTFE are available on special request.  
The 4-1/4 inch air motor is of the double acting reciprocating type. The  
valving in the air motor uses “D” type valves and is mechanical with a  
pneumatic assist.  
The613104washpumpmaybedirectlymountedinthetwoinchbungof  
a standard 55 gal. drum or, when using the 61113 mounting bracket, the  
pump can be mounted on the wall or in a 55 gal. open head drum. (The  
61139 suction tube comes with a 100 mesh screen).  
A Nipple  
B Airline Lubricator  
E Pump Bracket Assembly (2” Bung)  
F Hose Assembly (3/8 I.D. 2 Fabric)  
G Control Handle Assembly  
H Suction Tube Assembly (Includes J, K, L & M) 61139-1  
J Hose Clamp  
K Tube  
61204-1  
92249-26  
L Hose Clamp  
76315  
M Screen Assembly  
N Bent Pipe Assembly (Includes P, Q & R)  
P Bent Pipe  
61138  
61133  
76821  
Q Nozzle Cover  
76330  
R Spray Tip  
TP6250-18  
INGERSOLLRAND COMPANY  
209 NORTH MAIN STREET -- BRYAN, OHIO 43506  
E2010  
(800) 495--0276 D FAX (800) 892--6276  
CCN 99711491  
 
INSTALLATION  
(See Figure 1)  
(Figure4), andturntheair inlet ofthe65444-Bair motor inthedirec-  
tion desired and retighten the (1) upper lock nut.  
4. Attach the (A) nipple and (B) airline lubricator.  
5. Attach the (F) hose assembly to the 3/8 NPT thread in the material  
outlet of the pump.  
1. Attach the (E) pump bracket assembly to the lip of the drum and  
tightentheretainingscrew or bolt thepump bracket assembly tothe  
wall using the 3 holes provided in the back of the (E) pump bracket  
assembly.  
2. Attach the (H) suction tube assembly to the barbs on the bottom of  
the pump assembly and tighten the (J) hose clamp.  
6. Attachthe(F)hoseassemblytothe3/8NPTthreadinthe(G)control  
handle assembly.  
NOTE:Soak(K)tubeinhotwaterforeaseofinstallationoverbarbs.  
3. Place the (H) suction tube assembly and the lower pump assembly  
through the 2” NPT bung in the pump mounting bracket. Thread the  
lowerpumpassemblyintothepumpmountingbracket,alignthema-  
terialoutletinthedirectionthe(F)materialhoseshouldgo,andtight-  
en the (8) lower lock nut. (See Figure 4). Loosen (1) upper lock nut,  
7. Attachthe1/4NPTthreadofthe(N)bentpipeassemblytotheoutlet  
of the (G) control handle assembly.  
CAUTION: DO NOT CONNECT THE AIR AT THIS TIME.  
NOTE: Apply a thread sealer or PTFE tape to all pipe threads.  
PUMP SERVICE PROCEDURES  
PUMP DISASSEMBLY  
To disassemble the lower pump assembly from the 65444-B air motor  
assembly:  
90606 LOCKNUT  
76048  
1. Clamp the air motor assembly in a vise as shown in Figure 2.  
2. Looses the 90606 lock nut.  
3. Place strap wrench around the 76048 spacer tube and remove by  
turning counter clockwise. If the strap wrench slips on the 76048  
spacer tube, wrap a piece of 400 sand paper around the 76048  
spacer tube and under the strap wrench. (NOTE: Pipe wrench will  
damage the finish of the tube).  
SPACER TUBE  
LARGE BOSS  
4. Afterthe76048spacertubehasbeenunscrewedfromthe65444air  
motor assembly, pull the lower pump assembly down until the (3)  
plunger is exposed.  
5. Placea1-3/16openendwrenchoranadjustablewrenchontheflats  
of the (3) plunger and a 1-1/8 wrench on the 90609 retaining screw  
as shown in Figure 3.  
CAUTION: Extreme caution should be used when disassembling  
the (3) plunger to prevent scoring the plunger. Do not use a pipe  
wrench or pliers on the plunger.  
6. Set the lower pump end aside.  
7. Remove the 76748 gasket from the 65444-B air motor assembly.  
PUMP REASSEMBLY  
76748 GASKET  
65775 AIR MOTOR BASE  
& INSERT ASS’Y  
1. Insert the 76748 gasket into the air motor base.  
2. Cleanthreads,applyLoctite#242tothethreadsofthe90609retain-  
ing screw and screw them securely into the (3) plunger. See Figure  
3.  
90595 ROD  
3. ApplyPTFEtapeorParkerFerulubetothethreadsonthe(2)spacer  
tubeandscrewitintothe65775airmotorbaseandinsertassembly.  
4. Tighten the (1) lock nut.  
90609 RETAINING SCREW  
APPLY  
LOCTITE #242  
SPECIAL TOOLS AVAILABLE  
90608 SHOULDER NUT  
(3) PLUNGER  
21946T used toinstall76947 PackingScrew in641529 and641523  
Control Handles.  
90350 Inserting Tool. Allows a positive seating to guide Ring and  
Adapter in Air Motor.  
(2) SPACER TUBE  
(1) LOCK NUT  
640081-B Aro Strap Wrench.  
38237 Spanner Wrench. Tightens Seat in Lower Wash Pump.  
37437-1 Loctite 271 Liquid Lock.  
3  
613100-X  
PAGE 3 OF 6  
 
LOWER PUMP SERVICE PROCEDURES  
LOWER PUMP DISASSEMBLY LOWER PUMP END REASSEMBLY  
NOTE: All threads are right hand.  
NOTE: Use anti seizing compound on all stainless steel threads.  
1. Thoroughly grease and install the (4) washer, and the (5) packing  
into the bore of the (2) spacer tube with the lips toward the opening.  
2. Seat the (6) gasket in the (7) pump body.  
3. ApplyPTFEtapeorParkerFerulubetothethreadsontheendofthe  
(2)spacertubethatthepackingwasinstalledinto,andinsertintothe  
top of the (7) pump body (top does not have external threads) and  
screw securely together.  
4. Thoroughly grease and install the (9) “O” ring into the bottom of the  
pump body.  
1. Clampthelowerpumpassemblyinavisesidewaysonthe(7)pump  
body with the material outlet up.  
2. With a plastic hammer tap all around the lower end of the (16) suc-  
tion tube. (Close to the bottom).  
3. Place strap wrench around the (16) suction tube and hold securely.  
Place a wrench on the foot valve body and disassemble from the  
suction tube.  
4. Remove the (17) dowel pin and (20) ball from the (21) foot valve  
body.  
5. Remove the (19) “O” ring from (21) foot valve body.  
6. Disassemble the (16) suction tube from the pump body.  
7. Remove the (3) plunger using extreme caution not to damage the  
finish on the O.D.  
8. Remove the (9) “O” ring from the (7) pump body.  
9. Place the strap wrench on the (2) spacer tube and unscrew the  
spacer tube from the (7) pump body.  
10. Place awooden dowelor hammer handle inthe (2) spacer tubeand  
lightly tap the (4) washer, and the (5) packing out of the chamber.  
11. Remove the (6) gasket from the (7) pump body.  
12. Clamp the flats of the (11) rod in the vise. Remove the (3) plunger  
and the (10) lock washer from the (11) rod.  
5. Place the (3) plunger (with 1/2 - 20 thread down) into the top of the  
(2) spacer tube, and slowly work the plunger through the (5) pack-  
ing, until the plunger extends out of the (7) pump body.  
6. Place the (10) lock washer over the threads on the (11) rod.  
7. Clean the threads of both pieces with solvent, apply Loctite and  
screw securely onto the (3) plunger.  
8. Slide the assembled (12) cup and (13) “O” ring onto the (11) rod.  
9. Thoroughly clean with solvent and apply Loctite to the 7/16 - 20  
threads of the (11) rod.  
10. Screw the (14) retaining nut onto the (11) rod and tighten with a  
spanner wrench.  
11. Screw the (15) nut onto the (11) rod and tighten.  
12. Pushtheassembled(3)plungerand(12)cupupuntilthecupcomes  
in contact with the (7) pump body.  
13. Thoroughly grease the inside of, and apply PTFE tape or Parker  
Ferulube to the external threads of the (16) suction tube. Carefully  
force the externally threaded end of the suction tube over the (13)  
“O” ring and screw into the (7) body.  
13. Remove the (15) nut.  
14. With a spanner wrench remove the (14) retaining nut.  
15. Remove the (12) cup and (13) “O” ring.  
14. Thoroughlygreaseandinstallthe(19)Oringonthe(21) footvalve  
body.  
15. Placethe(20)ballinthe(21)footvalvebodyandinsertthe(17)dow-  
el pin into the two holes in the foot valve body.  
16. Apply PTFE tape or anti-seizing to the threads of the (21) foot valve  
bodyandscrewthemintothe(16)suctiontubeandtightensecurely.  
17. The lower pump end is now assembled.  
PAGE 4 OF 6  
613100-X  
 
LOWER PUMP END PARTS LIST  
ITEM DESCRIPTION  
Qty Part No.  
637001  
Z SERVICE KIT PARTS  
1
1 Locknut  
2 Spacer Tube  
3 Plunger  
Z 4 Washer  
Z 5 Packing  
Z 6 Gasket  
7 Pump Body  
8 Locknut  
1
1
1
1
1
1
1
1
90606  
76048  
90615  
77398  
77744  
76748  
65793-2  
76248  
2
2-1/8 - 16 UN-2A TH’D  
3
4
5
6
7
Z 9 “O” Ring (2.129” o.d.)  
10 Lockwasher (1/2”)  
11 Rod  
1
1
1
77361  
3/8” NPTF  
Material Outlet  
Y14-816-T  
76045  
8
22  
Z 12 Cup  
Z 13 “O” Ring (3/16” x 1-7/8” o.d.)  
1
1
77265  
Y325-325  
9
2” NPSM TH’D  
10  
11  
14 Retaining Nut  
1
76046  
15 Nut (7/16” - 20)  
16 Suction Tube  
17 Dowel Pin  
1
1
1
1
Y11-7-T  
90621  
90620  
12  
13  
14  
15  
Z 19 “O” Ring (1/8” x 2” o.d.)  
Y325-224  
Clean with solvent  
and apply Loctite 271  
20 Ball  
21 Foot Valve  
22 Adapter (3/4 NPT x 3/8 NPT)  
1
1
1
90948  
76932  
Y45-308-T  
16  
2” - 16 UN-2B TH’D  
17  
19  
20  
21  
FIGURE 4  
Use Loctite Nickel Anti-Seize on All Threads.  
Use Tricresyl Phosphate (Wet-Sol “Plus”) only  
to Lubricate Packings when Assembling Pump.  
613100-X  
PAGE 5 OF 6  
 
TROUBLE SHOOTING  
No material (stalled pump).  
Air leakage out of the Main Exhaust.  
Obstructed (R) spray tip. Remove spray tip and clean.  
Obstructed(F)hoseassembly. Remove controlhandle andoperate  
pump until line is clear.  
Worn 90796 valve insert. Replace the valve insert. (See Air Motor  
Instructions).  
Loose 65027 Piston Assembly. Tighten piston assembly. (See Air  
Motor Instructions).  
Obstructed (G) control handle assembly. Disassemble and clean.  
Damaged 65027 Piston Assembly. Replace piston assembly. (See  
Air Motor Instructions).  
No material (Pump continually cycles).  
Empty material supply. Disconnect the air. Replenish material sup-  
ply. Connecttheair. Open(G)controlhandleassemblyuntilpumpis  
primed.  
90609Retainingscrew(SeeFigure3)disassembledfrom(3)plung-  
er. (Figure 4). Connect the retaining screw to the plunger. (Follow  
instructions for assembly of air motor to lower pump end).  
Damaged (H) lower suction tube. Replace suction tube.  
Loose (J) hose clamp assembly on (K) tube. Tighten clamp.  
Warpedorworn65028valveplateandpinassembly. Replacevalve  
plate and pin assembly.  
Continual leakage out of the bleeder hole in the Head Assembly.  
Worn91207ORingor91007Seal.ReplacetheORingandSeal.  
(See Air Motor Instructions).  
Air leakage out of the bleeder hole on the Air Motor Assembly  
downstroke.  
Material on One Stroke only (Fast Downstroke).  
Worn Y186-51 “U” cup. Replace the “U” cup. (See Air Motor Disas-  
sembly Instructions).  
(20) Ball in (21) foot valve not seating, or damaged (19) “O” Ring.  
Remove the foot valve. Remove the ball from the foot valve. Clean  
andinspectballandfootvalve.Ifeitherballorfootvalveisdamaged,  
replace, also replace (19) “O” Ring if damaged. (See Lower Pump  
End Instructions).  
Air leakage out of the Oil Daily Holes in the Pump Section.  
Worn Y325-210 “O” Ring. Replace the “O” Ring. (See Air Motor In-  
structions).  
Material on One Stroke only (Fast Upstroke).  
Material leakage around the Control Handle.  
Worn (13) “O” Ring. Replace with new (13) “O” Ring. (See Lower  
Pump End Instructions).  
Loose76947gland.Tightenpackingscrew. (SeeControlHandleIn-  
structions).  
Worn 77516 packings. Replace packings. (See Control Handle In-  
structions).  
Material Leakage Out the Oil Daily Holes in Pump.  
Worn(5)packing. Replacewornpacking. (SeeLowerPumpEndIn-  
structions).  
OPTIONAL ACCESSORIES  
640081-B STRAP WRENCH  
61113 MOUNTING BRACKET  
FIGURE 5  
PN 97999-92  
613100-X  
PAGE 6 OF 6  
 

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