Ingersoll Rand Sander 80153232_ed7 User Manual

80153232  
Edition 7  
September 2008  
Air Grinder, Die Grinder and Sander  
G3 Series (Angle)  
Parts Information  
Save These Instructions  
 
G3 Series (Angle) Air Grinder, Die Grinder and Sander Parts List - Body  
Item  
Part Description  
Part Number Item  
Part Description  
Part Number  
Common parts for all G3 models  
23 Front Housing Seal  
AG3-283  
1
*
Inlet Assembly  
Inlet Screen  
AG3-A465  
R1602-61  
85H-167  
AG3-51  
D10-280  
AG3-123  
AG3-89  
61H-120  
AG3-223  
AG3-A400  
--  
24 Front Housing Cap  
AG3-202  
10560944  
25 Flange Clamp  
2
3
4
5
6
7
8
9
*
Inlet Seal  
27 18.0 K Controller Assembly for 120 models  
15.0 K Controller Assembly for 100 models  
AG3-422-A18  
AG3-422-A15  
Ball Valve Spring  
Ball  
14.2 K Controller Assembly for 086 models AG3-422-A14.2  
Rear Exhaust Diffuser  
Lever Support  
Throttle Lever Pin  
Rear Exhaust Diffuser Gasket  
Lever Assembly  
Lever  
28  
Felt Seal  
AG3-31A  
AG3-26  
29 Seal Carrier (2)  
30 Ring Seal  
AG3-26-4  
AD100-18  
80103674  
80146798  
AG3-42-4  
AG3-53-4A  
AG3-11  
31 O-ring  
32 Rear Rotor Bearing Spacer (2)  
33 Rear Rotor Bearing  
34 Vane Pack  
*
Lock Spring  
45778  
*
Lock Pin  
D92-152  
--  
35 Rotor  
*
Lever Lock  
36 Front End Plate  
37 Front End Plate Spacer  
39 Front Rotor Bearing  
10 Rear Exhaust Diffuser Muffler  
11 Motor Housing Assembly  
AG3-311B  
AG3-A40  
AG3-99  
AG3-301  
80152762  
16570756  
AG3-A3  
--  
AG3-65  
AG3-24  
12  
Warning Label  
*
Exhaust Hose Adapter Kit  
AG3-K284  
LG2-184  
6WT-203  
AG3-284  
AG3-598  
13 Model Label  
40  
41  
42  
43  
*
Adapter  
14 Front Cylinder O-Ring  
15 Rear Cylinder O-Ring  
16 Cylinder Assembly  
Retainer  
Hose  
Clamp Tool  
*
Throttle Bushing  
Ball Valve Seat  
Tune Up Kit  
17  
--  
Includes Part Number (2, 3, 4, 8, 10, 14, 15,  
18, 23, 24, 25, 29, 30, 31, 32, 33, 34 & 39 )  
Rotor Kit  
AG3-TK1  
18 Throttle Pin Assembly  
19 Throttle Pin O-Ring  
AG2-A161  
16570806  
AG3-200  
AG3-A144  
80150881  
*
20 Flow Guide  
Includes Part Number (32, 33, 34, 35, 36,  
37 & 39)  
AG3-422-A18  
AG3-A53-4A  
21 Intake Cover Assembly  
22  
Intake Cover O-Ring  
* Not Illustrated.  
80153232_ed7  
3
 
G3A and G3L Models (Except G3L086) (Angle) Air Grinder and Die Grinder Exploded Diagram - End  
FOR ALL G3A MODELS  
53  
54  
52  
58  
44  
46  
47  
48  
59A  
49  
50  
45  
59  
51  
55  
44  
56  
60  
57  
61  
62  
63  
64  
67  
68  
69  
72  
64A  
66  
65  
71  
70  
(Dwg. 16577843-1)  
4
80153232_ed7  
 
G3A and G3L Models (Except G3L086) (Angle) Air Grinder and Die Grinder Parts List - End  
Item  
Part Description  
Additional parts for all G3A models  
Part Number Item  
Part Description  
Part Number  
59 Wheel Guard Replacement Kits  
for models ending in P1045,  
P945, P945A  
44 Bevel Pinion and Bevel Gear  
(sold only as a matched set)  
45 Angle Housing Assembly  
AG3-A552-1.5  
AG3-A106-45  
AG3-A106-5  
AG3-A106-6  
AG3-A550S  
AG3-46  
for models ending in P105,  
P95, P95A  
46  
47  
48  
49  
Clamp Spacer  
Clamp Nut  
Grease Fitting  
Wick  
AG3-27  
for models ending in P106,  
P96, P96A  
Guard Warning Label  
D0F9-879  
AG3-560A  
DG20-278  
80123136  
AG3-A48  
AG2-48  
59A  
AG2-99G  
R3F-286  
50 Washer (2)  
51 Upper Arbor Bearing (2)  
Handle Assy  
52  
53  
54  
55 Bevel Gear Nut  
56 Lower Arbor Bearing  
57 Arbor Bearing Cap  
60 Flange Spacer  
61 Wheel Flange  
for models ending in A, AV  
for models ending in P1045,  
P105, P106  
for models ending in P945,  
P95, P96  
AG3-713M  
AG3-337-5  
Handle  
Bracket  
Screw  
AG3-766  
80217243  
95085916  
AG3-105  
AG3-18  
AG3-337-5M  
62 Flange Nut  
for models ending in P1045,  
P105, P106  
AG3-338-5  
Additional parts for all G3L models (Except G3L086)  
A
B
C
D
E
Bearing Nut  
AG3-85  
for all other models  
63 Wheel Retaining Washer  
AG3-338-5M  
LG2-218  
LG2-219M  
AG2-562  
Arbor Coupling  
Bearing Nut Assembly  
Retaining Ring  
61H-304  
61H-A85  
P4800-119  
AG3-176  
AG3-20L  
7AH-278  
WFS182-22  
AG3-4  
64 Wheel Retaining Screw  
64A Hex Key (4mm)  
Accessories for all wheel models  
65 Flange Nut Wrench  
66 Arbor Wrench  
Sleeve  
F
Extension Housing  
Spring Washer (2)  
Bearing  
Extension Arbor  
Bearing  
AG3-26M  
AG230-340M  
G
H
J
Additional parts for models ending in G4 and G4M  
67 Collet Arbor  
68 Collet  
for models ending in G4M  
for models ending in G4M  
69 Collet Nut  
AG3-4-G4  
K
AG3-24  
Additional parts for all G3A wheel models  
G-160HD-700-1/4  
G160HD-700-6MM  
AG3-4-95DG120-699A  
58 Arbor  
for models ending in P1045, P105,  
AG3-4-105  
AG3-4-95  
P106  
Accessories for models ending in G4 and G4M  
for models ending in P945, P95,  
P96  
70 Collet body Wrench  
71 Collet nut Wrench  
Accessories for all models  
72 Clamp Nut Wrench  
DG10-69  
DG120-69  
AG3-253  
80153232_ed7  
5
 
G3L086 Series (Angle) Air Grinder and Sander Exploded Diagram - End  
73  
74  
75  
76  
77  
78  
79  
80  
81  
82  
83  
85  
84  
87  
88  
89  
64A  
86  
90  
65  
66  
91  
92  
70  
84  
93  
72  
94  
95  
96  
97  
99  
98  
100  
95  
101  
102  
103  
104  
105  
(Dwg. 10561439)  
6
80153232_ed7  
 
G3L086 Series (Angle) Air Grinder and Sander Parts List - End  
Item  
Part Description  
Additional parts for all G3L086 models  
Part Number Item  
Part Description  
Additional parts for all G3L086 wheel models  
Part Number  
73 Bearing Nut  
74 Arbor Coupling  
75 Bearing Nut Assembly  
AG3-85  
61H-304  
61H-A85  
R4800-119  
AG3-176  
AG3-20  
80219496  
7AH-278  
WFS182-22  
LA3-4  
LG2-24  
LA2-A552-1.7  
AG2-48  
AG2-A550S  
LA2-46  
LG2-27  
96 Guard Adapter Assembly  
AG2-A710  
95223151  
LA3-A106-5-EU  
LA3-106-5-EU  
AG2-99G  
97  
Guard Adapter Screw  
Wheel Guard Assembly  
Wheel Guard  
98  
99  
76  
Retaining Ring  
77 Sleeve  
78 Extension Housing  
79 Spacer  
80 Washer (2)  
81 Bearing  
82 Extension Arbor  
83 Bearing  
84 Bevel Gear Assembly  
85 Handle  
Guard Warning Label  
100 Guard Lock Washer (3)  
101 Guard Mounting Screw (3)  
102 Wheel Flange  
R2-320-10  
AG31-667-4  
LG3-337-45M  
AG230-338-45M  
LG2-218  
103 Flange Nut  
104 Wheel Retaining Screw Washer  
105 Wheel Retaining Screw  
Accessories For all G3L wheel models  
65 Flange Nut Wrench  
66 Arbor Wrench  
Accessories For all G3L Sanders  
70 Arbor Wrench  
Accessories for all models  
72 Clamp Nut Wrench  
LG2-219M  
AG3-26M  
AG230-340M  
86 Angle Head Assembly  
87  
88  
89  
90  
91  
Clamp Spacer  
Clamp Nut  
Grease Fitting  
Upper Arbor Bearing  
Wick  
DG10-69  
AG3-253  
D0F9-879  
AG210-693  
LA2-560  
LA2-578  
LA2-593  
AG20-531  
92 Bevel Gear Locknut  
93 Front Arbor Bearing  
94 Arbor Bearing Cap  
95 Arbor  
for models ending in S10  
for models ending in PP95  
LAS2-204-P10  
AG230-4-945  
Parts and Maintenance  
When the life of the tool has expired, it is recommended that the tool be disassembled, degreased and parts be separated by material so  
that they can be recycled.  
Tool repair and maintenance should only be carried out by an authorized Service Center.  
Refer all communications to the nearest Ingersoll Rand Office or Distributor.  
Related Documentation  
For additional information refer to:  
Product Safety Information Manual 04584959, 04580288 and 04580387.  
Product Information Manual 80153208, 80153190 and 80223241.  
80153232_ed7  
7
 
© 2008 Ingersoll Rand Company  
 

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