611001
OPERATOR’S MANUAL
RELEASED: 6–16–58
REVISED: 11–25–97
(REV.D)
INCLUDING: INSTALLATION, OPERATION & TROUBLESHOOTING
611001 & 611002
HAND OPERATED LUBRICATION PUMP
35–LB. Container, 4500 psi.
IMPORTANT: READ THIS MANUAL CAREFULLY BEFORE INSTALLING,
OPERATING OR SERVICING THIS EQUIPMENT
.
GENERAL DESCRIPTION
F
E
D
This hand operated lubrication pump is well suited for portable chassis
lubrication applications. It includes a 35-pound size container, follower
plate, a full-openingcover, a hose/adaptorassemblyanditcandevelop
up to 4500 psi (310 bar) maximum workingpressure.
C
G
H
B
PUMP ASSEMBL
Y
A
Remove the pins, cotter pins and link from the parts bag. Assemble the
hand lever to the pump where shown in the parts list Fig.3. Connect the
hose assembly to the pump.
OPERATION
After the pump has been placed in a full container of grease, operate the
handle with even strokes to prime the pump. The pump will normally
prime itself and deliver grease after 8 or 10 full strokes. If the pump
should fail to prime, remove the grease hose from the pump and pour
about a half pint of light oil (20wt) in the grease outlet. Shake the conĆ
tainer to eliminate possibility of air pockets, replace the hose and operĆ
ate the handle.
FIGURE
J
The motor oil will help lubricate the pump and increase the life of the
cups. Pump cups can become hard after they have been out of use for
several months. Keep the material covered and free from contaminaĆ
tion which could damage the piston rod assembly.
MODEL 611001, 002
TROUBLE SHOOTING
MAJOR COMPONENTS CHECK LIST
S
S
If the pump fails to operate normally, the grease piston or piston
cups may be scored or may be bypassingand need replacing. ReĆ
move the extension tube. Check the cups and piston for scoring.
Remove the grease piston assembly and clean out thoroughly with
solvent. Be sure the ball is seatingproperly.
ITEM Description
(Qty) Part No.
A
B
C
D
E
F
Hydraulic Adapter
Tube
(1)
(1)
(1)
(1)
(1)
(1)
(1)
(1)
(1)
(1)
636028
F123-3
2085
Swivel
If leakage occurs between plunger rod and gland, tighten nut just
enough to stop leakage. Do not over tighten as this will cause exĆ
cessive packingwear and harden pumpingaction.
Adapter
4280
Ball (Not shown)
Spring (Not shown)
Bushing
Y16-14
F51-116
Y45-106-C
623402-5
623402-7
2064
G
H
5 Foot Hose (Model 611001)
7 Foot Hose (Model 611002)
Bucket Assembly
J
Items A-H are included in H'' Assembly.
INGERSOLL–RAND COMPANY
ONE ARO CENTDER
D
BRYAN, OHIO 43506–0151
T
&
(419) 636–4242
F
AX (419) 633–1674
E1997 D PRINTED IN U.S.A.
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