Ingersoll Rand Marine Instruments 62131 User Manual

62131  
OPERATOR’S MANUAL  
INCLUDING: OPERATION, INSTALLATION & MAINTENANCE  
RELEASED: 10-13-04  
REVISED:  
(REV. 05)  
5-24-10  
SELF EVACUATING OIL DRAIN  
READ THIS MANUAL CAREFULLY BEFORE INSTALLING,  
OPERATING OR SERVICING THIS EQUIPMENT.  
It is the responsibility of the employer to place this information in the hands of the operator. Keep for future reference.  
OPERATING AND SAFETY PRECAUTIONS  
1
EXCESSIVE AIR PRESSURE. Can cause explosion resulting in  
WARNING  
severe injury or death.  
3
S Do not exceed the maximum inlet air pressure as stated on the model plate.  
5
EXPLOSIONHAZARD.Cancauseseriousinjuryorpropertydam-  
WARNING  
age.  
S Do not use near open flame or heat source.  
8
7
S This product is not designed for working in explosive environments, including  
those caused by fumes and dust, or near flammable materials.  
HAZARDOUS MATERIALS. Can cause personal injury or proper-  
WARNING  
30  
10  
ty damage.  
S Do not use for volatile fuel and fluids.  
S Obtain Material Safety Data Sheets on all materials from the supplier for proper  
handling instructions.  
HIGH PRESSURE AIR. Bypassing, modifying or removing the  
safety / relief valve can cause serious injury or death. Do not bypass, modify or  
remove the safety / relief valve. Do not direct air stream at body.  
WARNING  
31  
32  
29  
Be certain all operators of this equipment have been trained for  
CAUTION  
safe working practices, understand it’s limitations and wear safety goggles /  
equipment when required.  
S Do not use for structural support.  
18  
S Disconnect air supply when not in use.  
S Use only genuine IR replacement parts to assure longest service life.  
GENERAL DESCRIPTION  
Model62131isawasteoilcontainerwhichstoresupto20gallons(75.7liters)inanASME  
certified steel tank and rapidly discharges using air pressure. The unit is equipped with a  
safety relief valve which prevents over-pressurization and a 4-3/4” x 20-1/2” (12.0 cm x  
52.0 cm) drain funnel with a filtering screen and a telescoping tube. The tank has (2) rigid  
casters and (2)swivelcastersforeasymaneuvering. Italso includesa sightgauge andan  
oil shut-off valve.  
19  
OPERATION  
1. Toraisethefunnel:Grasptheupperportionofthe(5)tube,loosenthe(6)thumbscrew  
and raise the funnel and tube to the desired height. Tighten the (6) thumb screw and  
release grasp on tube.  
2. To lower the funnel: Grasp the upper portion of (5) tube, loosen the (6) thumb screw  
and lower the funnel and tube to the desired position. Tighten (6) thumb screw and  
release grasp on tube.  
20  
Figure 1  
FLOAT VALVE SERVICE PROCEDURES  
1. Depressurize system before and during servicing.  
3. The reservoir includes a sight gauge. Do not overfill the reservoir.  
4. To evacuate oil: Lower the (1) funnel. Always connect the discharge hose before con-  
necting air supply. Connect the discharge hose to the (9) oil shut-off valve on the (18)  
tank. Be sure the (9) oil shut-off valve is fully engaged. Open the (9) oil shut-off valve.  
Before connecting the air supply, be sure that the inlet air line pressure is regu-  
lated at no more than 70 p.s.i. (PMAX). Connect the air supply to the (10) air man-  
ifold.Neverleavetheunitunattendedduringevacuation.Closethe(12)airshut-off  
valve immediately when the tank is empty. The discharge hose will begin to shake  
when the (18) tank is empty. Disconnect the air supply to the (10) air manifold. Close  
the(9)oilshut-offvalve.Slowlyopenthe(12)airshut-offvalvetodepressurizethesys-  
tem. System must be depressurized before returning to service. Disconnect the dis-  
charge hose from the (9) oil shut-off valve on the (18) tank. Periodically remove and  
clean the (2) funnel screen as necessary.  
2. Wear appropriate safety equipment during servicing.  
3. Remove (1) funnel from (5) tube.  
4. Remove (6) thumbscrew from (7) collar.  
5. Unbolt (30) handle and remove from the (18) tank.  
6. Loosen the (7) collar and remove the (5) tube from the (18) tank.  
7. To loosen the (7) collar, it may require the use of an industrial heat gun to soften the  
pipe thread sealant on the (7) collar thread.  
a. WARNING -- Do not use an open flame.  
b. WARNING -- Be sure the tank vents are open during service.  
c. WARNING -- Keep heat away from product labels.  
8. Use a large spanner wrench or 12” pipe wrench to remove the (7) collar.  
9. Secure tank when removing the collar.  
10. Remove the (27) roll pin and the (25) ball from the (26) seat.  
11. Remove the (26) seat by unscrewing the seat from the (5) tube.  
12. Removedebrisandparticulatesfromthe(27)rollpin,(25)balland(26)seatusingmild  
detergent and water.  
a. WARNING -- Do not use solvent, as this may damage the ball.  
13. Before reassembly, apply PTFE tape to the (26) seat threads.  
14. Assemble in reverse order. Apply Loctite PST or equivalent pipe thread sealant to the  
(7) collar threads prior to assembly. Tighten securely.  
5. (17) safety relief valve may discharge during evacuation.  
DATA  
Weight . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 105 lbs (47.6 kgs)  
Recommended Air Operating Pressure . . . . . . 20 - 70 p.s.i.g. (1.38 - 4.83 bar)  
Capacity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20 gallons (75.7 liters)  
Height . . . . . . (lowered) . . . . . . . . . . . . . . . . 52 in. (132.08 cm)  
(fully extended) . . . . . . . . . . . 73 in. (185.42 cm)  
15. Test all joints for air leakage prior to putting drain back into service.  
Tank Diameter . . . . . . . . . . . . . . . . . . . . . . . . . 16 in. (40.64 cm)  
INGERSOLL RAND COMPANY LTD  
209 NORTH MAIN STREET – BRYAN, OHIO 43506  
CCN 15231640  
© 2010  
(800) 495-0276 FAX(800) 892-6276  
 

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