OPERATOR’S MANUAL
67161-(
)
RELEASED: 1-23-98
INCLUDING: OPERATION, INSTALLATION & MAINTENANCE
REVISED:
1-6-11
(REV. B)
BATCH CONTROLLER
(FOR DIAPHRAGM PUMPS)
SYSTEM DESCRIPTION
Batching
The Aro MiniĆBatcher opens a valve when the ``start" button is pressed,
allowing fluid to flow through a measuring device. The unit reads the
pulses from the measuring device and closes the valve when thepredeĆ
termined amount of fluid has passed.
Prewarn
Relay ``B" may be used for a prewarn signal to indicate when the end of
the batch is approaching. Relay ``A" may control a low flow valve and
relay ``B" a high flow valve to dispense fluid rapidly until a certain point
where the high flow valve closes and allows the batch to finish slowly,
assuring accuracy.
Ratemeter and Totalizer
At any time during the batching process, the transfer rate of the fluid,
the total amount of fluid dispensed or the total number of batches delivĆ
ered may be viewed. The rate may be displayed in units per hour, minĆ
ute or second. The totalizer may be reset at any time using the ``reset /
stop" key.
Lock
The program for the MiniĆBatcher may be locked by code in two differĆ
SPECIFICATIONS
ent modes. ``LOCK PROG" mode allows only the preset value to be
changed during operation, while the ``start" and ``stop" buttons function
normally. The ``LOCK ALL" mode does not allow any changes to the
program to be made, though the preset value may be viewed and the
``start" and ``stop" buttons function normally.
Model Number
Input Power
67161Ć1 standard
67161Ć2 front panel pushbuttons
110 VAC @ 6.5 VA
or 12 Ć 15 VDC @ 3.75 W
12 VDC @ 50 mA¬
ON: 4 Ć 30 VDC
Output Power
Input Levels
Counting
OFF: 0 Ć 1 VDC
Pulses to the MiniĆBatcher for recording the amount of fluid dispensed
may be generated several ways. If a commercial flowmeter is used, it
must have a pulse output and the ``high cycles" setting must be used on
the meter. An Aro diaphragm or piston pump with a cycle counter may
also be used with the meter on the ``low cycles" setting. Discharge volĆ
umes per cycle for various Aro pumps can be found later in this docuĆ
ment. Any type of proximity switch may also be used to generate the
pulsed output required by the unit.
Relays
(2) Normally Open
10 A @ 240 VAC
6 Digit, .55" LED
32_ Ć 130_F (0_ Ć 54_C)
90% Noncondensing
U.L. Listed Type 4
Display
Operating Temperature
Maximum Humidity
Enclosure
¬ This output power should only be used for counters, meters or other
minimal current draw devices.
Power Requirements
The standard MiniĆBatcher may be powered by either 110 VAC or 12 -
15 VDC for maximum installation flexibility. Other voltages are also
available.
INGERSOLL RAND COMPANY LTD
209 NORTH MAIN STREET – BRYAN, OHIO 43506
© 2010
(800) 495-0276 FAX(800) 892-6276
PROGRAMMING
Press to enter a value in proĆ
gramming mode. (May also
be used to ``stop" or ``reset" in
run mode)
Press to enter lock code to
toggle ``on" or ``off".
Press to viewor change
``preset A".
Press to cycle through ``proĆ
gram" choices.
Press to view`` A" total, ``B"
total, or ``rate".
May be used to ``start" in run
mode.
Press once if batch is runĆ
ning to ``pause" and again to
``reset".
Press to ``start" a batching
operation if unit is ``reset".
Press to ``resume" a batchĆ
ing operation if one is
``paused".
Press once if batch is not
running to ``reset".
67161ĆX
PAGE 3 OF 8
PROGRAMMING (continued)
PRESS
PROG
ENTER
PROG
PROG
ENTER
ENTER
PROG
PROG
PROG
ENTER
ENTER
DISPLAY
REMARKS
This section of the menu is used to set Preset B value.
STEP
1
SETTING
PRESET B
#####
This is Preset B. To change, press the arrow key under the
digit(s) to change. Press ``enter" to enter the displayed valĆ
ue.
STEP
2
SETTING
SCALING
FACTOR
This section of the menu is used to set up the scaling factor
for the count input.
This sets the decimal forfactorA. Pressthearrowkeyunder
the digit where the decimal is desired. To clear the decimal,
press the arrow key furthest to the right.
#####
This is the scaling factor for the count input. To change,
press the arrow key under the digit(s) to change. Press ``enĆ
ter" to enter the displayed value.
STEP
3
SETTING
THE
COUNTER
This section of the menu sets up the counter information.
Press the ``PROG" key to choose ``RST 0" (reset to 0, count
up) or ``SET PR" (set to preset, count down), press the ``enĆ
ter" key to enter the displayed choice.
or
This sets the decimal location for the ``A" and ``B" counters.
Press the arrow key under the desired digit location. To
clear the decimal, press the arrow key furthest to the right.
Press the ``enter" key to enter the displayed location.
This section sets the second counter operation. Press the
program key to choose ``GR TOT" (grand total) or ``BA TOT"
(batch total). Press the ``enter" key to enter the displayed
choice.
or
or
ENTER
ENTER
Press the ``PROG" key to choose ``HIGH CPS" (0 Ć 9.99
KHz) or ``LOW CPS" (0 Ć 40 Hz). Press the ``enter" key to
enter the displayed choice.
PAGE 4 OF 8
67161ĆX
PROGRAMMING (continued)
PRESS
DISPLAY
REMARKS
STEP
4
PROG
PROG
PROG
PROG
ENTER
SETTING
THE RATE
This section ofthe menu is used to set up the rate informaĆ
tion.
Press the ``PROG" key to choose SECS (rate per second),
minS (rate per minute) or HourS (rate per hour). Press ``enĆ
ter" to enter displayed choice.
or
This sets the normalizing (averaging) factor. Press the arĆ
row keys under the desired digits to change. Press ``enter"
to enter displayed value.
# #
ENTER
ENTER
ENTER
This sets the number of significant figures to be displayed.
Press the arrow key under the digit to change. Press ``enter"
to enter displayed value.
#
This sets the delay time (2 Ć 24 sec.) that the unit will ``look"
for valid input data before the display falls to ``0". Press the
arrow key under the digits to change. Press ``enter" to enter
displayed value.
# #
STEP
5
PROG
PROG
PROG
PROG
PROG
SETTING
LOCK
This section ofthe menu is used to set up the lockout type
and code number.
LC PG = Locks program but presets and reset are accesĆ
sible (see description).
or
LC ALL = Locks all keypad buttons except ``start", ``stop"
and ``view".
Press the ``PROG" button to toggle between choices. Press
``enter" to enter displayed choice.
ENTER
ENTER
After ``code" flashes, the display will show the existing lock
code. To change the code, press the key under each digit
to be changed. Press ``enter" to enter displayed value. See
the following to turn lock on or off.
flashes
followed by:
#####
67161ĆX
PAGE 5 OF 8
PROGRAMMING (continued)
PRESS
DISPLAY
REMARKS
STEP
6
PROG
PROG
PROG
PROG
PROG
PROG
SETTING
THE
RELAYS
This section sets up the relay information.
Press the ``PROG" key to choose ``TOT" (relay B assigned
to total) or ``PREW" (relay B assigned to prewarn). Press
``enter" when the desired choice is displayed.
or
ENTER
ENTER
PRE A
PROG
This will only appear if ``TOT" is selected. This is the duraĆ
tion (.01 - 99.99 seconds) that relay ``B" will remain enerĆ
gized. If 00.00 is selected, the relay will latch until reset.
## ##
PRE A = Preset A (batch amount). The set point at which
output ``A" will drop out after started. If the displayed value is
not the desired preset, press the key(s) under the digit to be
changed.
followed by
last PRE A
entered
SETTING
THE
PRESETS
PRE B = Preset B
a) tot selected
The set point at which output ``B" will enĆ
ergize.
b) PrEw selected The number of counts before batch ends
that output ``B" will drop out.
If the displayed value is not the desired preset, press the
key(s) under the digit to be changed.
Key in the lock code (see programming step 4) by pressing
the keys under the digits to be changed. Press the ``enter"
key to enter the displayed code.
flashes
followed by:
SETTING
THE
LOCK
LOCK
STATUS
After the code is entered, the unit will display ``LOC" (unit
is locked) or ``UN LOC" (unit is unlocked). This message will
be displayed for approximately 3secondsbeforetheunitreĆ
turns to the run mode.
or
ENTER
PAGE 6 OF 8
67161ĆX
DIMENSIONAL DATA
6.000" (152.4 mm)
5.910" (150.1 mm)
.400"
(10.2 mm)
5.200" (132.1 mm)
7.250"
(184.2 mm)
6.450"
(163.8 mm)
8.300"
(210.8 mm)
.400"
(10.2 mm)
DISPLACEMENT PER CYCLE
Specific Gravity = 1.000
Gallons
Ounces
1.792
in.#
cc
Liters
0.053
0.151
0.643
0.606
2.725
2.763
2.725
5.299
5.299
10.598
Grams
53
Kg
1/4" NonĆMetallic
1/2" NonĆMetallic
1" NonĆMetallic
1" Metallic
0.014
0.040
0.170
0.160
0.720
0.730
0.720
1.400
1.400
2.800
3.234
53
0.053
0.151
0.644
0.606
2.725
2.763
2.725
5.300
5.300
10.599
5.120
9.240
39.270
151
644
151
644
21.760
20.480
92.160
93.440
92.160
179.200
179.200
358.400
36.960
606
606
1Ć1/2" NonĆMetallic
1Ć1/2" Metallic
166.320
168.630
166.320
323.400
323.400
646.800
2725
2763
2725
5300
5300
10,599
2725
2763
2725
5300
5300
10,599
2" NonĆMetallic
2" Metallic Ball Valve
2" Metallic Flap Valve
3" Metallic
2 strokes per complete cycle - 1" metallic will displace 0.080 gallons per stroke.
67161ĆX
PAGE 7 OF 8
PN 97999Ć783
67161ĆX
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